Upgrading PL7 Processors to Unity 2.xx
Original instructions
Upgradeable Premium Hardware
Each piece of hardware is identified by its processor type, PV (Product Version), and SV (Software Version).
The following tables show the only Premium hardware that can be upgraded from PL7 to Unity 2.••, and the equivalent processor types in Unity Pro.
Processor Type
PV (Product Version)
SV (Software Version)
Equivalent Processor Types in Unity Pro
TSX P57 203M
≥ 01
≥ 5.0
TSX P57 204M
TSX P57 253M
≥ 01
≥ 5.0
TSX P57 254M
TSX P57 2623M (1)
≥ 01
≥ 01
≥ 5.4
2.0, 2.1
TSX P57 2634M
TSX P57 303M
≥ 01
≥ 5.0
TSX P57 304M
TSX P57 353M
≥ 01
≥ 5.0
TSX P57 354M
TSX P57 3623M (1)
≥ 01
≥ 01
≥ 5.4
2.0, 2.1
TSX P57 3634M
(1) processor with an embedded Ethernet port
Upgrading PL7 to Unity OS
To upgrade the OS from PL7 to Unity 2.••, carry out the following procedure.
The following table describes the steps for upgrading a PL7 OS to Unity 2.••.
Step
Description
Associated Procedure
Communication Protocol
Upgrade the embedded Ethernet port firmware (1)
If the processor has an Ethernet port, upgrade it.
FTP (Ethernet port)
Upgrade the processor with intermediate OS
The intermediate OS must be downloaded to the PLC before the final OS binary file.
UNTLW01 (Terminal port)
Reset the processor
Perform a cold start-up by pushing the PLC Reset button.
-
-
Upgrade the processor with final OS
The final OS binary file must be downloaded to the PLC.
UNTLW01 (Terminal port)
(1) only for TSX P57 2623 and TSX P57 3623.
Location of the Files
The corresponding .bin files can be found:
Example for the TSX P57 2623M.
File
Directory
OS Ethernet port
Premium\Processor modules\Pl7_to_Unity_V2.••\
TSXP572623_to_2634\Eth_Os\ETH572623_to_572634V300\
ETH_572634_V300.bin
Premium\Processor modules\Pl7_to_Unity_V2.••\
TSXP572623_to_2634\Eth_Os\ETH572634v300_to_572634v310
ETH_572634_V310_BOOT.bin
Premium\Processor modules\Pl7_to_Unity_V2.••\
TSXP572623_to_2634\Eth_Os\ETH572634v300_to_572634v310
ETH_572634_V310.bin
Premium\Processor modules\Pl7_to_Unity_V2.••\
TSXP572623_to_2634\Eth_Os\ETH572634v310_to_572634v320\
ETH_572634_V320.bin
Intermediate OS
Premium\Processor modules\PL7_to_Unity\
TSXP572623_to_2634\Plc_Os\Pl7_to_UnityV240_2634.bin
Final OS
Premium\Processor modules\PL7_to_Unity\
TSXP572623_to_2634\Plc_Os\TSX_P57_2634m.bin
CAUTION
IRREPARABLE EQUIPMENT DAMAGE
During OS transfer:
  • Never interrupt the power supply to the processor.
  • Never interrupt the OS transfer process.
  • Never interrupt the communication between PC and PLC.
Interrupting the transfer process before it has completed can cause irreparable damage to the device.
Failure to follow these instructions can result in injury or equipment damage.
Label the PLC
After upgrading a processor or network module from PL7 to Unity, we recommend placing a label on the front panel of the product to indicate that the processor type or network module has been upgraded.
The label should clearly display the following upgrade information for processors.
PL7 Processor Types
Upgraded to equivalent Processor Types in Unity Pro
TSX P57 203M
TSX P57 204M
TSX P57 253M
TSX P57 254M
TSX P57 2623M
TSX P57 2634M
TSX P57 303M
TSX P57 304M
TSX P57 353M
TSX P57 354M
TSX P57 3623M
TSX P57 3634M